CNC-640
SMART FACTORY SYSTEM · Autonomous Operations HubAUTO RUNOEE 90.3%🎯 Today's Output: 348/500 PCS (69.6%)
MODE: FULL AUTONOMOUS•VIEW: F1 Main Process Overview•WO: #WO-2026-A109 (5-Axis Aerospace Titanium Turbine Blade (Ti-6Al-4V))
READY
NORMAL (0)
13:15:00
MES Work Orders:
Fault Simulation:
Autonomous Manufacturing Pipeline · Live Material Conveyor
STATIONS: 5 ACTIVEFLOWING
Material Pipeline: 01 Dock Inbound❯❯02 AGV Inbound❯❯03 Buffer Feeder❯❯04 CNC Machining ❯❯05 QC Storage
Speed: 1.2 m/sCycle Time: 02:15● FLOWING
01 Dock Inbound● NORMAL
Dock AUnloading
Driver AA | Plate BBB-123
10:00 Dock Drop-off
AGV-01 Unloading
10:00 Dock Drop-off
AGV-01 Unloading
Unload Progress (AGV-01)76%
Dock BStandby
Driver BB | Plate CCC-456
15:00 Dock Arrival
AGV-02 Unloading
15:00 Dock Arrival
AGV-02 Unloading
Weighing StatusWeighed
02 Inbound Storage AGV● TRANSIT
AGV-01Transporting
Verify Plate · Dock
Item/Qty/Mat/Supplier
Store to Rack A 2-1
Item/Qty/Mat/Supplier
Store to Rack A 2-1
Dock A ➔ Rack A 2-168%
AGV-02Transporting
Verify Plate · Dock
Item/Qty/Mat/Supplier
Store to Rack B 1-1
Item/Qty/Mat/Supplier
Store to Rack B 1-1
Dock B ➔ Rack B 1-132%
03 Buffer Feeder AGV● TRANSIT
Arm 1 Mat. Area · RefillingExpedite
Below Min · Restock
Al-Steel | 100 Pcs | S45C
Rack B 1-1
Al-Steel | 100 Pcs | S45C
Rack B 1-1
Expedited Delivery (Est. 28s)82%
Arm 2 Mat. AreaAmple
Material OK
Standby
Standby
Current Stock100% Fulfilled
04 CNC Machining Area● NORMAL
Robot 1 · AE800Cutting
Mat. Area › Self-Test › Outbound
5-Axis Cut: N041750%
Robot 2 · AF800Standby Test
Mat. Area › Self-Test › Outbound
Run StatusNormal
05 QC Storage AGV● NORMAL
AGV-03 · Robot 1Routing
Outbound › QC Area
QC Routing: Part #34855%
AGV-04 · Robot 2Standby
Outbound › QC Area
CMM CalibrationReady
CNC-640 5-Axis Machining Center · Cutting Telemetry & G-Code Flow
Tool: T03 (R4 Bullnose Endmill)Cycle Remaining: 02:15 / 04:30
Single Part Cutting Progress (CYCLE PROGRESS)50% (Auto storage on finish)
PROGRAM: 0420_TITANIUM_BLADE.NCBLOCK: N0415 - N0424
TOOL CALL 3 Z S8500 F1200
Tool Change T03 Ball Endmill R4 M03 S8500 M08
Spindle CW Start + High Pressure Coolant ►G00 X+120.450 Y-45.200 Z+50.000
Rapid Traverse to Root Clearance ◄ G01 Z-12.500 F800
Z-Axis Profile Plunge G01 X+145.230 Y-82.110 F1200
Leading Edge High Speed Finishing G02 X+160.000 Y-65.000 I+15.0 J0 F1200
R15 Helical Interpolation G01 X+185.500 Y-65.000 F1500
Trailing Edge Micron-level Polishing G03 X+210.000 Y-40.000 I0 J+25.0 F1200
Root Fillet Fine Cutting G01 Z+50.000 FMAX M09
High-Speed Retract to Clearance Plane M00 (CHECK WORKPIECE SURFACE)
Auto Stop: 3D Laser Surface Scan FEED OVERRIDE: 100%RAPID: 24 m/minM08 COOLANT: HIGH-PRESSURE
SPINDLE RPM● RUN
8500 RPM
Target Set: 8,500 RPM
SPINDLE LOADNORMAL
74%
ACTUAL FEEDFEED HOLD
0 mm/min
Servo Response: 0.8ms
COOLANT PRESSNORMAL
4.8 BAR
Filter Rating: 10µm
Voice Work Orders Live Kanban
0 Pending + 0 ResolvedWaiting for voice tickets... Say 'Issue work order' to MODEL Universe
AGV Fleet Manual & Autonomous Dispatch Center
FLEET: 4 UNITS ACTIVE● CAM-01: AGV-02 Nav Camera [LIVE]
30 FPS • 1080P • LiDAR ON
AGV-01 (Inbound Transport)RUNNING
Dock Unload ➜ WMS Storage (Battery 88%)
Route: Dock A ➔ High-Bay 0368%
AGV-02 (Feeder Transport)VIDEO LIVE
High-Bay Output Staging (Battery 95%)
Feed Route: High-Bay ➔ Arm 132%
6-Axis Robotic Arm Telemetry & Torque Spectrum (ROBOT-02)
ALL AXES NORMALJ1 Base Rotation (BASE)32%
Angle: +124.5°
Speed: 120 RPM
Current: 4.2 A
Temp: 42°C
Vib: 0.8 mm/s
Status: OK
J2 Shoulder Pitch (SHOULDER)36%
Angle: -48.2°
Speed: 90 RPM
Current: 5.1 A
Temp: 45°C
Vib: 0.9 mm/s
Status: OK
J3 Elbow Joint (ELBOW)28%
Angle: +98.0°
Speed: 85 RPM
Current: 3.8 A
Temp: 39°C
Vib: 0.6 mm/s
Status: OK
J4 Wrist Rotation (WRIST 1)15%
Angle: +0.0°
Speed: 0 RPM
Current: 1.2 A
Temp: 35°C
Vib: 0.2 mm/s
Status: OK
J5 Wrist Pitch (WRIST 2)18%
Angle: -30.0°
Speed: 0 RPM
Current: 1.6 A
Temp: 36°C
Vib: 0.3 mm/s
Status: OK
J6 End Flange Gripper (FLANGE)10%
Pressure: 0.62 MPa
Clamping: 150 N
Current: 0.9 A
Stroke: 45mm
Sensor: ON
Status: CLAMPED
CNC-640 24-Pocket Tool Magazine Life & Wear Telemetry
⚠ 1 Tool Near Wear LimitT0182%
Face Mill
Est. RemainingNormal
T0265%
Rough Mill
Est. RemainingNormal
T0312%
Ball Endmill
Est. Remaining12 min
T0474%
Center Drill
Est. RemainingNormal
T0588%
Micro Tap
Est. RemainingNormal
T0691%
Chamfer Tool
Est. RemainingNormal
💡 Autonomous Tool Dispatch：T03 Endmill has 12% life remaining. AGV-02 scheduled to deliver replacement upon WO completion.
Expert System Machine Diagnostic & Triage Advice:
All axis loads nominal (J2 returned to 36%). No overload alarms. Historical ticket: #TICKET-8902 (Closed).
Automated High-Bay Raw Material Inventory & AI Procurement
ERP / WMS LIVE● CAM-02: High-Bay 03 Overview [LIVE]
AI Vision: Below Safety Stock
| Part # / Material | Stock | Min | Action |
|---|---|---|---|
| S45C Round Bar Ø50 | 35 pcs | 50 pcs | |
| AL6061 Square Bar 30x30 | 180 pcs | 60 pcs | - |
| SUS304 Round Bar Ø20 | 92 pcs | 40 pcs | - |
AI Outbound Voice Telephony & Procurement Tickets
OUTBOUND AI LOG● Robot Arm OEM Emergency Service Desk (Call 52s)模擬時間: T-1h
Robot Arm #2 triggered E-402 Servo Overload at 142%. Workspace clear; internal mechanical jam diagnosed, field engineer requested.
Ticket confirmed. Field engineer dispatched with spare parts, ETA before 15:00.
Ticket ID: #TICKET-8902 (Confirmed)
● Jinmao Steel Sales Desk (Call 38s)模擬時間: T-2h
Manager Li, S45C Ø50 bar stock dropped below safety line. Please expedite delivery of 200 pcs per SLA.
In stock. Scheduled for first priority truck delivery tomorrow morning.
EDI Purchase Order: #PO-20260919-01 (Issued)
AI Smart Quality Inspection & Dimensional Tolerance · CMM & Vision Scan
Linked to Station 05: QC Storage AGV● CMM ONLINE
Latest Inspected Part
Part #348
WO #WO-2026-A109
Surface Roughness (Ra)
0.38 µm
Std <0.8 µm (PASS)
Profile / Roundness Tol
±0.003 mm
Tol ±0.008 mm (PASS)
Shift Inspection Yield
99.71%
Pass 347 / Total 348
CMM Critical Geometric Tolerance ReportZEISS ACCURA ONLINE
| Measured Feature | Nominal | Actual | Deviation | Status |
|---|---|---|---|---|
| Base Tenon Thickness (Base T) | 18.500 mm | 18.498 mm | -0.002 mm | PASS |
| Pin Hole Diameter (Pin Hole) | Ø8.000 mm | Ø8.001 mm | +0.001 mm | PASS |
| Leading Edge Profile Tolerance | 0.000 mm | 0.002 mm | +0.002 mm | PASS |
| Trailing Edge Thickness | 1.200 mm | 1.203 mm | +0.003 mm | PASS |
| Surface Roughness (Ra) | < 0.80 µm | 0.38 µm | -0.42 µm | PASS |
💡 CMM Closed-Loop Feedback: Avg geometric tolerance within ±0.002mm. CNC tool wear offset compensation not required (Tool Wear Offset: 0.000mm).
AI Vision Optical Surface Defect Scan (Visual AI Defect)100% Surface Coverage
Burrs Detection0 found (PASS)
Micro-Cracks0 found (PASS)
Scratches / Dents0 found (PASS)
Heat DiscolorationNone (PASS)
Auto Laser Serial Marking
SN: 2026-A109-0348-PASS
Synced with MES. AGV-04 automatically dispatching to climate-controlled warehouse.
QC PASS
Inspection Timestamp: 13:14:48 · Inspector: MODEL UNIVERSE AI Vision Agent
Green Energy & ESG Carbon Tracking · Predictive Maintenance
Facility IoT Telemetry● ISO 50001 & ISO 14064
Total Real-Time Power
28.4 kW
Spindle 18.2kW · Servo 4.8kW
Shift Cumulative Energy
184.6 kWh
Real-Time Sub-Metering
Shift Electricity Cost
646.1 NTD
Approx $20.3 USD
ESG Cumulative Carbon
91.4 kg CO₂e
0.26 kg CO₂e / part
Detailed Machine Load BreakdownRooftop Solar: 36.8%
Spindle Motor Drive18.2 kW (64.1%)
5-Axis Servo Feed Drives4.8 kW (16.9%)
High-Pressure Coolant & Chip Conveyor3.5 kW (12.3%)
CNC Cabinet, Chiller & Auxiliaries1.9 kW (6.7%)
🌱 Green Sustainable Manufacturing Metrics (ESG)
Rooftop 250kW solar self-sufficiency at 36.8%, reducing 33.6 kg CO₂e this shift. Fully compliant with EU CBAM & 2026 Machine Tool Energy Standards.
Predictive Health MatrixAI Vibration Spectrum & Prognostics
Spindle Rear Bearing Vibration Health94.2% (Good)
ISO 10816 RMS vibration: 0.82 mm/s (Normal zone <1.8 mm/s).
Ball Screw Auto Lubrication Reservoir68% (2.1L Left)
Est. continuous run: 48 hrs. Scheduled top-up with Mobil Vactra No.2 recommended.
Coolant Tank Refractometer Concentration8.5% Brix (Slightly Low)
Std spec: 9.0% - 11.0%, currently 8.5%. Recommend adding 5L water-soluble coolant concentrate.
Main Shop Pneumatic Air Pressure
Supply for ATC Tool Changer & Unclamp Cylinder
0.65 MPa
Normal Range (0.60-0.70)